Lumberg Automation Multiprotocol IO-Link Masters and I/O Hubs

Lumberg Automation LioN-Power Multiprotocol IO-Link Masters and I/O Hubs

Lumberg Automation Multiprotocol IO-Link Masters & I/O Hubs

Build smarter distributed I/O systems with fewer field connections, centralized diagnostics and flexible PROFINET or EtherNet/IP communication.

The Lumberg Automation LioN-Power IO-Link M12 distribution system connects intelligent IO-Link sensors, actuators and distributed digital I/O directly at the machine. Use an IO-Link Master to connect field devices to the PLC, then add I/O Hubs when you need an economical way to collect multiple standard digital signals.

8
IO-Link Master Ports
132
Up to 132 I/O Signals
16 A
M12 L-Coded Connector Capacity
IP69K
Max IP Protection

⚙️ What Does a LioN-Power IO-Link System Do?

A Lumberg Automation LioN-Power IO-Link system creates a direct communication path between a PLC and machine-level sensors, actuators and digital I/O. Instead of using intelligent sensors only as basic on/off devices, IO-Link lets the controller access process values, device parameters and diagnostic information that can help with commissioning, troubleshooting and preventative maintenance.

📊

Get More Device Data

Send process data and diagnostics from intelligent IO-Link devices to higher-level controls instead of relying only on discrete signals.

🔧

Improve Maintenance

Use sensor and actuator diagnostic information to identify abnormal conditions and simplify troubleshooting before downtime expands.

🔌

Reduce Field Wiring

Place distributed I/O close to sensors and actuators instead of routing every field signal individually back to a central control enclosure.

🏭

Build Modular Machines

Use compact field-mounted modules to create repeatable machine sections that are easier to install, expand and service.

Typical IO-Link Architecture

PLC / Controller
PROFINET
or EtherNet/IP
LioN-Power
IO-Link Master
IO-Link
IO-Link Device
or I/O Hub
Sensors &
Actuators

🔍 IO-Link Master vs. I/O Hub: Which Do You Need?

IO-Link Master

Choose an IO-Link Master when you need to connect IO-Link sensors, actuators or hubs to an industrial Ethernet network.

  • Connects to PROFINET or EtherNet/IP
  • Up to 8 configurable IO-Link master channels
  • Supports IO-Link device parameter and diagnostic data
  • 4 Class A and 4 Class B IO-Link ports
  • Available in compact 30 mm and 60 mm housings
IO-Link I/O Hub

Choose an IO-Link I/O Hub when you need to collect several conventional digital input or output signals through one IO-Link connection.

  • Reduces home-run wiring for standard devices
  • 16DI configuration for input-heavy applications
  • 10DI/6DO configuration for mixed I/O
  • 16DIO version for configurable universal I/O
  • Useful for distributed sensor and actuator clusters
💡 Fast selection rule: Use a Master to connect the machine to IO-Link and industrial Ethernet. Add an I/O Hub when many nearby conventional sensors or actuators need to share that IO-Link infrastructure.

🚀 LioN-Power Features That Matter on the Machine

🌐 Multiprotocol Ethernet

The featured LioN-Power masters support PROFINET and EtherNet/IP, simplifying product standardization across machines using different PLC platforms.

⚡ M12 L-Coded Power

M12 L-coded power connections provide a compact field-power interface with a maximum connector current carrying capacity of 16 A.

🛡️ Harsh-Environment Design

Industrial metal housings are designed for field installation and provide protection ratings up to IP69K when correctly installed with suitable mating connectors.

📡 IO-Link 1.1

IO-Link communication supports intelligent device configuration, process data, parameter storage and detailed diagnostic information.

🔄 Class A + Class B

Master port configurations include 4 Class A and 4 Class B ports, providing flexibility for sensors and devices requiring auxiliary actuator power.

📈 Expand Distributed I/O

Combining IO-Link Masters and I/O Hubs can handle up to 132 I/O signals per system, making dense field-level signal collection practical.

Where LioN-Power IO-Link Works Best

🤖 Robotics
Connect grippers, sensors, valves and position devices near the robot.
🔩 Machine Building
Create modular machine sections with distributed field I/O.
📦 Packaging
Collect photoelectric, proximity and actuator signals along packaging lines.
🚗 Automotive
Support assembly, material handling and automated production cells.
🥫 Food & Beverage
Distribute machine I/O where robust field-mounted equipment is required.
🏭 Manufacturing
Move signal collection closer to machines and reduce control-panel wiring.

🧩 Select a Lumberg Automation IO-Link Master or I/O Hub

Multiprotocol IO-Link Masters

0980 ESL 199-121

Compact 30 mm Multiprotocol IO-Link Master

  • 4 digital inputs
  • 8 IO-Link master channels
  • 8 × M12 A-coded I/O connections
  • M12 L-coded power
  • PROFINET / EtherNet/IP
  • Industrial metal housing
View 0980 ESL 199-121
0980 ESL 399-121

60 mm Multiprotocol IO-Link Master with Added Outputs

  • 4 digital inputs + 4 digital outputs
  • 8 IO-Link master channels
  • 8 × M12 A-coded I/O connections
  • M12 L-coded power
  • PROFINET / EtherNet/IP
  • Industrial metal housing
View 0980 ESL 399-121

IO-Link I/O Hubs

0960 IOL 381-001

16 Digital Input Hub

  • 60 mm housing
  • 16 digital inputs
  • M12 I/O connections
  • Ideal for sensor-heavy machine sections
View 0960 IOL 381-001
0960 IOL 385-001

10DI / 6DO Mixed I/O Hub

  • 60 mm housing
  • 10 digital inputs
  • 6 digital outputs
  • Useful for mixed sensor/actuator stations
View 0960 IOL 385-001
0960 IOL 380-021

16DIO Universal I/O Hub

  • 60 mm housing
  • 16 configurable digital I/O channels
  • 8 × M12 A-coded I/O connections
  • Best choice when I/O requirements may change
View 0960 IOL 380-021

The LioN-Power IO-Link System

Lumberg Automation LioN-Power IO-Link Master IO-Link Masters
Lumberg Automation IO-Link I/O Hub connection example I/O Hubs

📋 IO-Link Connection Charts & Quick Reference

Click or tap on these these connection guides to identify the correct M12 power, Ethernet, hybrid and field I/O wiring for LioN-Power IO-Link installations.

✅ LioN-Power Selection Checklist

1. Network:
PROFINET or EtherNet/IP?
2. Device Type:
IO-Link or conventional digital I/O?
3. I/O Count:
How many inputs and outputs are required?
4. Port Class:
Does the device require Class A or Class B?
5. Power:
Confirm M12 power coding and current requirements.
6. Environment:
Check required ingress protection and installation conditions.
⚠️ Installation note: IP65, IP67 and IP69K protection depends on proper installation and correctly mounted and locked compatible connectors. Always verify power, pinout, cable and environmental requirements before installation.

Common LioN-Power IO-Link Questions

What is the advantage of an IO-Link Master?

An IO-Link Master connects intelligent IO-Link sensors and actuators to the PLC while transferring process data, device parameters and diagnostic information through an industrial Ethernet network.

What is an IO-Link I/O Hub used for?

An I/O Hub collects multiple conventional digital input or output signals and communicates them through one IO-Link connection. This is useful when several standard sensors or actuators are grouped in one machine area.

Which protocols do these LioN-Power IO-Link Masters support?

The 0980 ESL 199-121 and 0980 ESL 399-121 are multiprotocol IO-Link Masters designed for PROFINET and EtherNet/IP networks.

When should I choose the 16DIO I/O Hub?

Choose the 0960 IOL 380-021 when a machine requires flexible digital I/O. Its 16 universal digital channels allow the I/O configuration to adapt more easily than a fixed input-only or mixed-input/output hub.