Lumberg Automation Multiprotocol IO-Link Masters and I/O Hubs
Lumberg Automation Multiprotocol IO-Link Masters & I/O HubsBuild smarter distributed I/O systems with fewer field connections, centralized diagnostics and flexible PROFINET or EtherNet/IP communication. The Lumberg Automation LioN-Power IO-Link M12 distribution system connects intelligent IO-Link sensors, actuators and distributed digital I/O directly at the machine. Use an IO-Link Master to connect field devices to the PLC, then add I/O Hubs when you need an economical way to collect multiple standard digital signals.
8
IO-Link Master Ports
132
Up to 132 I/O Signals
16 A
M12 L-Coded Connector Capacity
IP69K
Max IP Protection
⚙️ What Does a LioN-Power IO-Link System Do?A Lumberg Automation LioN-Power IO-Link system creates a direct communication path between a PLC and machine-level sensors, actuators and digital I/O. Instead of using intelligent sensors only as basic on/off devices, IO-Link lets the controller access process values, device parameters and diagnostic information that can help with commissioning, troubleshooting and preventative maintenance.
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Get More Device DataSend process data and diagnostics from intelligent IO-Link devices to higher-level controls instead of relying only on discrete signals.
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Improve MaintenanceUse sensor and actuator diagnostic information to identify abnormal conditions and simplify troubleshooting before downtime expands.
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Reduce Field WiringPlace distributed I/O close to sensors and actuators instead of routing every field signal individually back to a central control enclosure.
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Build Modular MachinesUse compact field-mounted modules to create repeatable machine sections that are easier to install, expand and service. Typical IO-Link Architecture
PLC / Controller
PROFINET
or EtherNet/IP ➜
LioN-Power
IO-Link Master
IO-Link
➜
IO-Link Device
or I/O Hub
➜
Sensors &
Actuators 🔍 IO-Link Master vs. I/O Hub: Which Do You Need?
💡 Fast selection rule:
Use a Master to connect the machine to IO-Link and industrial Ethernet. Add an I/O Hub when many nearby conventional sensors or actuators need to share that IO-Link infrastructure.
🚀 LioN-Power Features That Matter on the Machine🌐 Multiprotocol EthernetThe featured LioN-Power masters support PROFINET and EtherNet/IP, simplifying product standardization across machines using different PLC platforms. ⚡ M12 L-Coded PowerM12 L-coded power connections provide a compact field-power interface with a maximum connector current carrying capacity of 16 A. 🛡️ Harsh-Environment DesignIndustrial metal housings are designed for field installation and provide protection ratings up to IP69K when correctly installed with suitable mating connectors. 📡 IO-Link 1.1IO-Link communication supports intelligent device configuration, process data, parameter storage and detailed diagnostic information. 🔄 Class A + Class BMaster port configurations include 4 Class A and 4 Class B ports, providing flexibility for sensors and devices requiring auxiliary actuator power. 📈 Expand Distributed I/OCombining IO-Link Masters and I/O Hubs can handle up to 132 I/O signals per system, making dense field-level signal collection practical. Where LioN-Power IO-Link Works Best
🤖 Robotics
Connect grippers, sensors, valves and position devices near the robot.
🔩 Machine Building
Create modular machine sections with distributed field I/O.
📦 Packaging
Collect photoelectric, proximity and actuator signals along packaging lines.
🚗 Automotive
Support assembly, material handling and automated production cells.
🥫 Food & Beverage
Distribute machine I/O where robust field-mounted equipment is required.
🏭 Manufacturing
Move signal collection closer to machines and reduce control-panel wiring. 🧩 Select a Lumberg Automation IO-Link Master or I/O HubMultiprotocol IO-Link MastersIO-Link I/O HubsThe LioN-Power IO-Link System
IO-Link Masters
I/O Hubs
📋 IO-Link Connection Charts & Quick ReferenceClick or tap on these these connection guides to identify the correct M12 power, Ethernet, hybrid and field I/O wiring for LioN-Power IO-Link installations.
⚡ IO-Link Master Power
L-Coded M12 Power: 5 Poles 🌐 IO-Link Master Data D-Coded M12 LAN/Ethernet: 4 Poles 🔌 IO-Link Master Hybrid Y-Coded M12 Power/Data: 8 Poles 🔄 I/O Hub IO-Link IO-Link Connections by Port Class 🔧 Field I/O Connections M12 Sensor and Actuator I/O Wiring ✅ LioN-Power Selection Checklist
1. Network:
PROFINET or EtherNet/IP?
2. Device Type:
IO-Link or conventional digital I/O?
3. I/O Count:
How many inputs and outputs are required?
4. Port Class:
Does the device require Class A or Class B?
5. Power:
Confirm M12 power coding and current requirements.
6. Environment:
Check required ingress protection and installation conditions.
⚠️ Installation note:
IP65, IP67 and IP69K protection depends on proper installation and correctly mounted and locked compatible connectors. Always verify power, pinout, cable and environmental requirements before installation.
Common LioN-Power IO-Link QuestionsWhat is the advantage of an IO-Link Master?An IO-Link Master connects intelligent IO-Link sensors and actuators to the PLC while transferring process data, device parameters and diagnostic information through an industrial Ethernet network. What is an IO-Link I/O Hub used for?An I/O Hub collects multiple conventional digital input or output signals and communicates them through one IO-Link connection. This is useful when several standard sensors or actuators are grouped in one machine area. Which protocols do these LioN-Power IO-Link Masters support?The 0980 ESL 199-121 and 0980 ESL 399-121 are multiprotocol IO-Link Masters designed for PROFINET and EtherNet/IP networks. When should I choose the 16DIO I/O Hub?Choose the 0960 IOL 380-021 when a machine requires flexible digital I/O. Its 16 universal digital channels allow the I/O configuration to adapt more easily than a fixed input-only or mixed-input/output hub. |
IO-Link Masters
I/O Hubs