Major 5000 Series Wire Stripper Comparison

Compare the 5001, 5002, 5002-S, 5003 and 5005 bench top wire strippers for control panel assembly, wire harness production and electrical equipment manufacturing. Match conductor size, insulation and strip length to the machine’s operating range.

Compare specifications Choose a model

Major 5002 bench top wire stripping machine

Five models. Distinct wire ranges.

5001: 30–14 AWG · Teflon, PVC or similar insulation
5002: 30–10 AWG · PVC insulation
5002-S: 30–14 AWG · Flexible PVC
5003: 14–6 AWG · PVC insulation
5005: 20–14 AWG · Automatic cutting-depth setup

Need help choosing a wire stripper? Send Major Electronix a sample of your wire for testing. Email [email protected] to arrange a sample test and discuss your stripping requirements.

5001 vs. 5002 vs. 5002-S vs. 5003 vs. 5005

Compare processing ranges, workstation requirements and setup features.

Major 5000 Series bench top wire stripper specifications
Specification	5001	5002	5002-S	5003	5005
Product image
Stripping length	0.062–0.4 in.	0.12–0.79 in.	0.12–0.79 in.	0.12–0.79 in.	0.12–0.79 in.
Stripping range	30–14 AWG	30–10 AWG	30–14 AWG	14–6 AWG	20–14 AWG
Maximum insulation diameter	0.162 in.	0.196 in.	4 mm	0.315 in.	4 mm
Minimum infeed length	0.5 in. + stripping length	0.87 in. + stripping length	0.59 in. + stripping length	0.86 in. + stripping length	0.94 in. + stripping length
Strippable insulation material	Teflon, PVC or similar	PVC	PVC	PVC	PVC
Rated voltage	120 V	100–240 V	120 V AC	100–240 V	120 V AC
Rated current	4 A	-	-	-	-
Rated input power	60 W	-	-	-	-
Power cord	NEMA 5-15P	-	-	-	-
Weight	17 lb	16.5 lb	16.5 lb	22 lb	16.5 lb
Dimensions (L × W × H)	15 × 7.75 × 7.75 in.	11.6 × 7.5 × 7.5 in.	7.5 × 11.6 × 7.5 in	11.6 × 7.5 × 9.06 in.	7.5 × 11.6 × 8.07 in
Drive	Electric motor	Electric motor	Electric motor	Electric motor	Electric motor
Cycle time	-	0.5 seconds	0.5 seconds	1 second	0.5 seconds
Color	Orange	Blue	Blue	Blue	Blue
Warranty	1 year	1 year	1 year	1 year	1 year
Product details	View 5001	View 5002	View 5002-S	View 5003	View 5005

Which Major 5000 Series wire stripper fits your application?

Start with the wire gauge and insulation material, then confirm the outside insulation diameter and strip length. These limits work together; wire gauge alone is not enough to determine compatibility.

Major 5001: 30–14 AWG with Teflon or PVC insulation

The Major 5001 wire stripper covers 30–14 AWG wire and stripping lengths from 0.062 to 0.4 inches. Its insulation options include Teflon, PVC and similar materials, with a maximum insulation diameter of 0.162 inches. It offers the shortest minimum strip length in this series, making it a model to evaluate when preparing short exposed wire ends for terminals or connectors.

Major 5002: 30–10 AWG PVC-insulated wire

The Major 5002 wire stripping machine covers 30–10 AWG PVC-insulated wire, with a 0.12–0.79-inch stripping length and a maximum insulation diameter of 0.196 inches. Its cycle time is 0.5 seconds. Evaluate it for harness and panel wiring that needs a broader AWG range than the 5001 while remaining within the PVC insulation limits.

5002-S: touch-controlled setup for 30–14 AWG

The 5002-S wire stripping machine combines a digital touch display with V-blade stripping for flexible PVC conductors. Its service counter tracks 500,000 cycles, supporting maintenance planning alongside repetitive small-wire preparation.

Major 5003: 14–6 AWG PVC-insulated wire

The Major 5003 wire stripping machine covers the largest conductors in the series, from 14 to 6 AWG. It accepts PVC insulation with an outside diameter up to 0.315 inches and supports stripping lengths from 0.12 to 0.79 inches. Evaluate this model for larger-gauge equipment wiring where the 5001 and 5002 do not cover the required conductor size.

5005: automatic cutting-depth setup for 20–14 AWG

The 5005 wire stripping machine senses supported wire gauges and sets cutting depth automatically. Evaluate it for workstations that alternate among supported flexible single-conductor sizes. Confirm insulation compatibility with your wire sample.

Wire stripper selection checklist

Use the following checks when comparing machines for a new wire preparation process or an existing assembly line.

Conductor size: Confirm that every wire gauge you plan to process falls within the selected model’s AWG range.
Insulation material and diameter: Identify the insulation material and measure the outside diameter of the insulated wire. The maximum insulation diameter is a separate limit from the conductor’s AWG size.
Required stripping length: Compare the exposed length required for your terminal or connector with the machine’s minimum and maximum stripping lengths.
Minimum infeed length: Add the required stripping length to the allowance in the comparison chart for the selected model.
Workstation requirements: Check supply voltage, frequency, dimensions and weight.
Wire sample testing: Arrange a sample test when insulation compatibility or stripping results are uncertain. Include the wire gauge, insulation material, outside diameter and required strip length with your inquiry.

Major 5000 Series wire stripper FAQs

Click or tap to expand

Which Major 5000 Series model strips 6 AWG wire?

The Major 5003 covers 14–6 AWG wire. For 6 AWG applications, confirm PVC insulation, an outside insulation diameter no greater than 0.315 inches and a stripping length within 0.12–0.79 inches.

Which model can strip Teflon-insulated wire?

The Major 5001 supports Teflon, PVC or similar insulation within its 30–14 AWG range and 0.162-inch maximum insulation diameter. The other models work with mainly PVC insulation. Contact Major Electronix to arrange testing of your particular wire.

What is the difference between stripping length and minimum infeed length?

Stripping length is the length of insulation removed from the wire end. Minimum infeed length includes that strip length plus the machine-specific allowance. For a 0.25-inch strip, the minimum infeed length is 0.75 inches for the 5001, 1.12 inches for the 5002, 0.84 inches for the 5002-S, 1.11 inches for the 5003, and 1.19 for the 5005.

How do the Major 5002 and 5003 differ?

The 5002 processes 30–10 AWG PVC-insulated wire with a maximum insulation diameter of 0.196 inches and a 0.5-second cycle time. The 5003 processes 14–6 AWG PVC-insulated wire with a maximum insulation diameter of 0.315 inches and a 1-second cycle time. Both have a 0.12–0.79-inch stripping length and a 100–240 V voltage rating.

How do the 5002-S and 5005 differ?

The 5002-S provides touch-controlled operation for 30–14 AWG flexible PVC wire. The 5005 adds automatic cutting-depth setup for supported 20–14 AWG conductors.

Can Major Electronix test my wire before I choose a machine?

Yes. You can send a wire sample to Major Electronix for testing. Email [email protected] to arrange the test and provide your wire specifications and required stripping length.